How to Setup Aluminium Door, Window Manufacturing Business

The fastest growing modern housing business raises extensive demand for the manufacturing aluminium doors and window business. Here, you are provided with the comprehensive details of how you can start aluminium door, window manufacturing business.

Aluminium is used in manufacturing of diverse products. The application of aluminium is huge in industrial sector, in the manufacturing of machinery, in manufacturing of packaging items like cans, in manufacturing metal equipment, in making of aluminium storage products for household needs, in housing for manufacturing of aluminium doors, windows, grills, railings, storage shelf, etc. Here we are going to talk about aluminium door, window manufacturing used in the finishing of housing requirements, in offices, shops, companies, etc.

The requirement for aluminium is poised to grows at 7%-8% in the near future owing to the collective demand raised from sectors such as housing sector, vehicle manufacturing, machine production, packaging requirements, etc.

If you pondering over starting the business of manufacturing of aluminium doors then it can turn out to be a bankable opportunity for you given the rapidly increasing demand for housing and mission of urbanization of cities taken up by the government. The housing sector will be your major customers.

Also the raw material availability of aluminium can be easily procured. Let’s look at aluminium production in India briefly. India has considerable amount of bauxite reserves for the production of aluminium. The production of aluminium is a complex work. Before the final aluminium is produced, it has to undergo three stages that includes mining of the reserves then it refined into alumina and then it alumina undergoes smelting process to produce aluminium.

Just to give an ideas about measures or quality required for the production of aluminium measuring two tons, the amount of alumina required will be around 4 tons and for the production of 4 tons of alumina 8 tons or 9 tons of bauxite mining is required.

The demand for use of aluminium remains significantly high in comparison to other metals used owing to its amazing natural characteristics. It gives a better alternative to steel in terms of strength and strong quality. It highly opted metal because of its light weight quality. Along with lighter weight and strength of material, it is flexible and can be easily put to use for diverse uses. Also, it has corrosion resistant quality makes it a best fit for tackling all the weather conditions and tackling all the working environment.

Now let’s come me guide you step by step in setting up aluminium door, window manufacturing business.

How to Setup Aluminium Door, Window Manufacturing Business

Create a project report

It is important to formulate project report to know well in advance to get an idea about how much cost that you need to invest in setting up of the manufacturing aluminium doors and window plant, how much of the cost is involved in installing machinery, in procurement of raw material, the cost of labor involved, other utility expenses such as electricity and water supply, making arrangement for generators to tackle the problem of electricity cuts, the transportation charges involved from your plant location to the market and other miscellaneous expenses.

Calculation of estimated cost is important firstly to know is viability of the problem, secondly to know if the business is economically beneficial and thirdly to equip to enough with protective measure to tackle sudden shocks.

Making your aluminium door, window manufacturing business: a legal entity

Before starting your manufacturing aluminium doors business, it is important to get your business registered with Registrar of company, you have to obtain trade license from the pollution board authorities, you also have to comply with state rules and regulations regarding this aluminium door, window manufacturing business, you also need to get the BIS quality certification that is obtained only when you fulfill the specific requirement regarding size, dimensions, quality, etc. Also register for various state tax and Goods and services tax. Now, you can start with your aluminium door, window manufacturing plant.

Setting up of the manufacturing plant along with the machinery and raw material requirement

For starting business of manufacturing aluminium doors, it is important to have a considerably large working area for the smooth running of business operations. The plant should be spacious enough to accommodate the installation of all the machinery, sufficient space for working of the labor, designated space for the keeping the raw material, storage space that is dedicatedly reserves for the finished products and also a small space for administrative work for the supervisor to make dealing with the orders and to keep a tap of how the process of manufacturing is going.

After laying down the floor plan, the next requirement is of sourcing the raw material from the wholesaler that provide the product at reasonable rates. The raw material required is chemical for anodizing, rubber, clips, book type handle rail of size 100 mm, flat 50 mm *1.5 mm thick, screw, bolt, 112 mm * 50 mm section, 63 mm * 38 mm section, plastic plugs, 25 mm sq. Pipe, 50 mm* 25 mm section, glass sheet or board 3 mm or 4 mm, wooden plug, handle section for doors, screwdrivers, compound miter saw, glass cutting table, rubber gasket, hand tools, etc.

Machinery that need to be there for facilitation of manufacturing aluminium doors and window includes double ended bench grinder of 75 HP motor that is 200 mm wide in diameter, buffing machines of 2 HP motors, a heavy duty cut off machine of 2 HP motor, portable electric drilling machine, drilling machine of 12mm cap with 0.5 HP motor and anodizing plant with rectifier 500 amps of 30 volts, punching machine.

Process

The process of aluminium door, window manufacturing involves the process of cutting with the help of cutting machine, folding is done according to the design one  require to make, process of machining is done to wipe out the excess material from the raw material, punching process is done to bring out the desired shape, shearing is done to mark out cuts on the sheet, stamping is done, the next step involved is casting that involves pouring out the metal in mold to get the desired shape, then welding is done to join together different parts according to the required shape and design of  aluminium door and window. Last step is the finishing process that includes, painting the doors and windows and also the coating of corrosion is done.

You product is ready to enter the market. To get the large customer base advertise about your business of manufacturing aluminium doors and window in the local newspaper. Also, you can make contact with local retailers or with housing company or with the industry that deals with it.